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Repair Damaged Heat Exchangers and Provide Erosion and Corrosion Protection

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Repair, Protect and Improve Your Heat Exchangers

Practically all commercial and industrial facilities have heat exchangers and the majority of them are rusting away behind the scenes. The design of these units includes a steel end plate with copper pipes used in a heat transfer process. The use of dissimilar metals in an immersion situation is proven to cause bimetallic corrosion, a situation that will severely corrode the steel plate and cause serious problems over time if left untreated.

Composite Industrial Group, Inc. has protected new heat exchangers from the factory and those that have been in service for many years. We apply two (2) coats of 100% solids ceramic epoxy at a total film thickness of 20-30 mils. This barrier coating is applied to the entire tubesheet, both end covers and the water box to prevent any further bimetallic corrosion. This repair solution is proven to last for a lifetime and Composite Industrial Group, Inc. is pleased to offer a Lifetime Limited Warranty for their heat exchanger work. 

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Before

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After

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Heat exchanger restoration

Heat exchangers can be repaired using cold applied metal repair composites and epoxy coatings that will not only rebuild heat exchangers’ components to their original profile, but will also:

• Provide long-term erosion and corrosion resistance
• Eliminate galvanic corrosion
• Prevent crevice corrosion
• Minimise equipment downtime
• Provide high temperature resistance
• Offer outstanding chemical resistance against a wide range of chemicals
• Eliminate the need for hot work
• Reduce expensive replacement costs
• Extend equipment life

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Your Industrial Coatings Experts

Composite Industrial Group, Inc. is a full service industrial coating contractor that specializes in abrasive blast cleaning and the application of protective coatings and linings. We are located in Cincinnati, Ohio and have nearly 40 years of experience servicing the Ohio, Kentucky, Indiana, Illinois and Michigan areas.

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